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Vantage to Pomona Heights Chapter 2 <br />230 kV Transmission Line Project FEIS Proposed Action and Alternatives <br /> PAGE 2-43 <br />Trenching, conduit installation, and backfilling would proceed progressively along the route such that <br />relatively short sections of trench (typically 200 feet per crew) would be open at any given time and <br />location. <br />Splice Vault Installation <br />At intervals of approximately 1,500 to 2,000 feet along the route, pre-cast concrete splice vaults would be <br />installed below ground. The length of an underground cable section between splice vaults and, therefore, <br />the locations of the splice vaults are determined based on engineering requirements and land constraints. <br />Engineering requirements include: the maximum allowable cable pulling tensions; maximum allowable <br />cable sidewall pressure; and cable weight/length that can fit on a reel and be safely shipped. The specific <br />locations of splice vaults would be determined during final engineering design. Figure 2-9 shows typical <br />underground splice vault installation (duel vaults). <br />For safety purposes, the splice vault excavation would be shored and fenced. Each vault would have two <br />entry points to the surface. After backfilling, these entry points would be identifiable as manhole covers, <br />which would be set flush with the ground. <br />Conduit Testing <br />After the vaults and duct bank are in place, the conduits would be swabbed and tested (proofed) using an <br />internal inspection device (mandrel) to check for defects. Mandrelling is a testing procedure in which a <br />“pig” (a painted aluminum or wood cylindrical object that is slightly smaller in diameter than the conduit) <br />is pulled through the conduit. This is done to ensure that the “pig” can pass easily, verifying that the <br />conduit has not been crushed, damaged, or installed improperly. <br />Cable Installation <br />After successful proofing, the transmission cables and ground continuity conductors would be installed <br />and spliced. Cable reels would be delivered by tractor trailers to the vault sites, where the cable would be <br />pulled into the conduit using a truck-mounted winch and cable handling equipment. To install each <br />transmission cable and ground continuity conductor within the conduits, the large cable reel would be set <br />up over the splice vault and a winch would be set up at one of the adjacent splice vault locations. The <br />cables and the ground continuity conductors (during a separate mobilization) would then be inserted in <br />the conduits by winching a pull rope attached to the ends of each cable. The splice vaults would also be <br />used as pull points for installing the temperature sensing fiber optic cables under a separate pulling <br />operation. In addition, pull boxes would be installed near the splice vaults for the pulling and splicing <br />operations required for the remaining fiber optic cables. <br />Cable Splicing <br />After the transmission cables and ground continuity conductors are pulled into their respective conduits, <br />the ends would be spliced together in the vaults. Because of the time-consuming precise nature of splicing <br />high -voltage transmission cables, the sensitivity of the cables to moisture (moisture is detrimental to the <br />life of the cable), and the need to maintain a clean working environment, splicing XLPE cables involves a <br />complex procedure that requires a controlled atmosphere. This “clean room” atmosphere would be <br />provided by an enclosure or vehicle that must be located over the manhole access points during the <br />splicing process. It is expected to take approximately five to seven days to complete the splices in each <br />splice vault. Each cable and associated splice would be stacked vertically and supported on the wall of the <br />splice vault via a racking system. During commissioning, access to splice vaults may be required. <br />Underground to Overhead Transition Stations <br />High voltage underground transmission lines require transition stations whenever the underground cable <br />connects to overhead transmission. The appearance of a transition station is similar to that of a small <br />switching station. The size is governed by whether reactors or other similar components are required.